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  BMW Forums » BMW discussion forums » BMW Z-Series
  Let's Crimp/Solder/Seal it...

 Let's Crimp/Solder/Seal it...



Sorry to steal your thread style Ron, but I thought this would benefit folks.

I found out about these little gems last winter when I helped out part time (unpaid) at a local BMW shop just for kicks. Yeah, I like working on cars that much.

Made by Wurth's. The concept is that they replace freesoldering and heat-shrinking as two steps and make them into one step.

All you have to do is insert each wire into the connector, crimp on each side, and heat the center ball with a soldering iron or small torch. A jet-torch cigarette lighter would even work. The solder ball in the center will melt and spread inside the connector, and the plastic cover is heat-srhink so it will seal against the wires.

That description is for the connector piece, which is part Nos. 1559-941, -942, and -943 in the below photo. The other pieces use the same theory but are different styles of common connector.


   Reply » Let's Crimp/Solder/Seal it...

These have been around for a little while, and I've used it a few times. It's a good concept, and if your various skills are all mediocre, it would probably work OK. But they're not cheap, and you're halfway decent with your crimping and soldering skills, IMO, there are too many ways to go wrong.

   Reply » Let's Crimp/Solder/Seal it...

Quote:
These have been around for a little while, and I've used it a few times. It's a good concept, and if your various skills are all mediocre, it would probably work OK. But they're not cheap, and you're halfway decent with your crimping and soldering skills, IMO, there are too many ways to go wrong.
I agree, they are not cheap. Last time I checked I think they were in excess of $1 apiece.

However, they do take a lot of the pain and guesswork out of soldering wires together and look much more factory than a piece of heat shrink, in my opinion.

   Reply » Let's Crimp/Solder/Seal it...

Molex also makes a crimp, shrink, water tight seal. We use them all the time on the boats.

   Reply » Let's Crimp/Solder/Seal it...

1978 we used them on military electronic systems.


I still have some in tool box.


met all specifications on connections including salt spray.

   Reply » Let's Crimp/Solder/Seal it...

Quote:
1978 we used them on military electronic systems.


I still have some in tool box.


met all specifications on connections including salt spray.
I was negative six (-6) years old.


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